Stufflex Apparel uses various dyeing methods to create different textile fibers through yarn. Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between the dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile.
Different classes of dyes are used for different types of fiber and at different stages of the textile production process, from loose fibers through yarn and cloth to complete garments. Acrylic fibers are dyed with basic dyes, while nylon and protein fibers such as wool and silk are dyed with acid dyes, and polyester yarn is dyed with dispersed dyes. Cotton is dyed with a range of dye types, including vat dyes, and modern synthetic reactive and direct dyes.
Dyeing Process
You have come to the right place if you are looking for reliable clothing dye manufacturers. Stufflex Apparel takes extreme measures to ensure that the goods we supply are accurate. Therefore, working with us as a supplier guarantees high accuracy. To achieve the most desirable results for our customers, we incorporate the latest technology and machines related to the garment dyeing. These include drum type dyers, paddle dying devices, and jet circulation.
Furthermore, with our professional dyeing service, we have come across many different tests through which we have been able to confirm whether dyed colors on fabric can withstand regular use in various circumstances. Our in-house testing procedures include crocking, detergent washing, light and perspiration testing, and tests on color fastening before shipment. Efforts are made to meet every single one of your requirements.
Direct Color Dye
Finding the right color for your clothing line can take a lot of work, especially when low minimum orders limit you. The only alternative is to choose a solid color fabric that is readily available to you, but we offer a unique option. By choosing the direct color dye option, you can have a specific color for your garment without worrying about what shade you have. In order to accomplish this process, we offers customers the option of providing specific Pantone codes. This will ensure that the colors of the apparel can be precisely matched to eliminate any errors.
If you need a minimum of 100 garments, this is the most suitable option for you, as it can be done for any number of garments you need. There are some advantages and disadvantages that come with direct color dyeing. There is no better benefit than getting the desired color for a lower minimum price. Reactively dyeing fabric may have less fine detail than direct dyeing. However, this is a fantastic option if you are almost only concerned with the color.
Reactive Dye
Reactive colors are highly durable. No matter how often they are washed or exposed to sunlight, they don’t fade away. Getting a custom color on your garment is one of the best ways to ensure that it will have a premium feel, as it enables you to get a custom color on it. It is possible to dye a fabric reactively when it is knitted from the start in an exact blend that meets your needs.
The advantage of this is that customers will be able to purchase larger quantities without having to worry about quality or colors. Regarding the production of customized garments, factories worldwide follow this process in an industrial setting when there is a high quantity involved. Our reactive color dyeing service is available for a low minimum of 500 pieces.
Tie Dye
We would be pleased to work with you on custom tie-dye designs. You can even send us a picture of your design. We would love to match your fabric in a similar way to what you are looking for, even if there is just a small quantity. The Tie Dye technique may only be used on 100% cotton garments. Cotton is one of the most popular fabrics all around the world due to its soft and pleasant feel, as well as its lasting quality.
The garment can also be bio-washed after dyeing with reactive colors for long-lasting performance and a nice feel. We welcome your designs regardless of their form or if you make your own. Customers thinking outside the box are always welcome to speak with our business developers to ensure their ideas are balanced from all angles.
Dip Dye
When a customer wants to have more than one or two shades of a garment, we can do dip dyeing on your garments with reactive colors; we can make them more customized by doing after processes on them so that your garments look more just the way you want them to look, so they are more comfortable to wear.
When the pattern is simple, like when you’re doing tie dye, this can be another way to give your garments a multi-color look with a multi-color pattern. As a clothing manufacturer, we are well aware of our responsibility to provide almost all customization options at the lowest quantities starting from just 100 pieces per color and design for every item.
Neon Dyeing
You can dye your garments with neon dyeing to give them a glow in the dark. We use neon dyeing to dye your garments by adding neon glow to them using chemicals. You may also choose to mix things up by adding glow-in-the-dark printing that we do on your garments. Regarding customization, there is no limit to what can be done with this method.
Ultimately, the choice you make is whether you want to keep up with the changing market trends or if you want to do the kind of customization that everyone else offers. It is entirely up to you. Full liberty is given to customers to fulfil all dyeing needs, including Neon.
Yarn Dyeing
With yarn dyeing, you are able to create fabrics with already dyed yarns. Garments made from these yarns look like multicolored fabrics with lines. You can also get whatever color continuity you want for your customized garment. This is mainly used for making garments that look more like multicolor fabric.
There must be at least 1500 units of the end product produced in order for it to meet the minimum quantity of machinery necessary to create the fabric. Therefore, there must be a minimum quantity.
By choosing to dye your own cloth, you can be assured that you will be able to get the perfectly dyed polo that you have been dreaming about. You can also go for a golf shirt that has been dyed using yarn as an alternative to a conventional golf shirt. With this dyeing process, there are no limits to how you can make garments.